In the construction and infrastructure development industry, efficiency and versatility are the most important factors. Imagine a seamless integration that allows you to have both ready-mix concrete and concrete block production capability. This is made possible through the ingenious connection of a high-capacity concrete batching plant and a cutting-edge block machine. By bringing these two machines together, construction companies and concrete product manufacturers can unlock a host of benefits, ranging from enhanced productivity to expanded market opportunities.
A robust concrete batching plant with a capacity of 30 m3/h (cubic meters per hour serves as the beating heart of the operation, allowing for the precise and efficient mixing of various ingredients to create top-quality ready-mix concrete. However, what sets this system apart is the seamless integration with a high-capacity automatic block machine. This connection paves the way for dual functionality that enables the simultaneous production and sale of both ready-mix concrete and concrete blocks.
The Power of the Concrete Batching Plant
The concrete batching plant serves as the heart of this integrated setup, offering many advantages to construction companies and concrete product manufacturers. Let's explore some key features and benefits of the batching plant:
- Fully Automatic System: The concrete batching plant operates as a fully automatic system, ensuring consistent and reliable performance. With this automation, the recipe and dosages remain the same throughout all production cycles, eliminating variations and ensuring uniform quality in every batch.
- SCADA System Integration: The batching plant incorporates a SCADA (Supervisory Control and Data Acquisition) system, providing advanced control and monitoring capabilities. This system enables real-time tracking of production parameters, ensuring precise control over the batching process and facilitating efficient troubleshooting. You can also keep track of the raw material, cement, and water you used for the chosen period of time.
- User-Friendly Operation: Designed with user-friendliness in mind, the concrete batching plant offers a simple and intuitive interface. The operators can easily navigate the system, adjust settings, and monitor production parameters with minimal training. This user-friendly design enhances operational efficiency and reduces the learning curve for new operators.
- High-Quality Mixer: The batching plant is equipped with a high-quality mixer that ensures thorough and consistent mixing of the ingredients. The mixer is built with durable wearing sheets, enhancing its longevity, and minimizing maintenance requirements. This results in a homogeneous ready-mix concrete.
- compatible with different capacities: the batching plant can be connected to different sizes of brick making machines with different automation levels as well.
- Convenient Recipe Changes: The weighing hopper of the batching plant operates with load cells, enabling precise measurement of materials. This feature allows for easy recipe changes and adjustments, accommodating different mix designs based on project requirements. The ability to modify the recipe quickly enhances flexibility and enables efficient production scheduling.
By incorporating these features, the concrete batching plant provides a reliable and efficient production process, guaranteeing consistent quality and ease of operation.
Revolutionizing Block Production with the Block Making Machine
The block making machine plays a vital role in this interconnected system, working in harmony with the concrete batching plant to produce a diverse range of concrete products. Here are the noteworthy features and advantages of the block machine:
- Seamless Concrete Supply: The block making machine seamlessly receives concrete from the batching plant through a moving conveyor belt. This ensures a continuous and efficient flow of concrete to the machine, eliminating any delays or disruptions in the production process.
- various types of compatible molds: The block making machine operates using molds, allowing to produce various types of blocks, including hollow blocks, solid blocks, paving blocks, and curbstones. By simply changing the mold, the machine can quickly adapt to different product requirements, enabling flexibility and versatility in production.
- Automated Pallet Delivery: The block making machine incorporates two robots that greatly simplify the pallet delivery process compared to semi-automatic block making machines. A loading robot (stacker robot) efficiently stacks the pallets on top of each other, while a forklift delivers multiple pallets simultaneously, streamlining the handling of pallets.
- Operator-Controlled Movements: While the robots handle the pallet delivery, the main movements of the block making machine are controlled by a single operator. This allows for precise control and adjustment of key functions, ensuring optimal performance and production efficiency.
- Easy Mold Change: The new design of the block making machine makes the mold change job very easy, taking approximately 20 minutes to complete. Operators are provided with clear instructions during installation and commissioning, simplifying the process and reducing downtime.
- Robust and Reliable: The block making machine is built to withstand long-term usage, with all its components sourced from reputable Turkish or German brands. This robust construction ensures durability and consistent performance, contributing to a reliable and efficient production process.
Why Concrete Batching Plant And Block Making Machine Linked Together Are Cost Effective
Investing in an interconnected system that combines a concrete batching plant and a block making machine offers significant cost savings and operational efficiencies for construction companies and concrete product manufacturers. Here's how this integration delivers cost-effectiveness:
- Elimination of Separate Batching System: When the concrete batching plant and block machine are linked together, the need for a separate batching system for the machine is eliminated. This integration allows for a seamless flow of concrete from the plant directly to the machine. As a result, companies can avoid the additional expense of purchasing and maintaining a separate batching system, saving a substantial amount of money.
- Reduced Land Requirement: Integrating the concrete batching plant and block machine into a linked system reduces the total land area required. Instead of allocating separate spaces for two independent machines, companies can optimize space utilization by consolidating the two components. This reduction in land requirement leads to cost savings, both in terms of land acquisition and ongoing operational expenses.
speaking of expenses, this concrete batching plant is 30m3/h, and it is the smallest concrete batching plant. There are also bigger options available if you have a higher demand for ready-mix concrete. For example, you can use a 60m3/h concrete batching plant with a bigger block making machine if you need more blocks as well.
the bigger option is also available in the semi-automatic version. The video below is our recent installation in Kenya. for more videos, you can visit our youtube channel Vess Machine En.
the price list for the machine Vess concrete batching plant 30m3/h and PRS800 automatic block making machine are explained below as separate systems and linked together.
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Price List For Concrete Batching Plant And Block Making Machine Installed Separately | |||
|---|---|---|---|
| Concrete Batching Plant Vess 30m3/h | Installation Included | 2 years guarantee | 89,325.00 USD |
| PRS800 Automatic Block Making Machine | Installation Included | 2 years guarantee | 152,245.00 USD |
| Total : | 241,570.00 USD | ||
you can save 53,000.00 USD and purchase the whole plant at the price of 188,570.00 USD
for any further details and to get an official quotation with details you can contact us. our engineers are ready to help you choose the best capacity based on your area and land.
